MANGALAM®
MIG Wire- FCW

Flux Cored Excellence for High-Performance Welding

Mangalam MIG Wire - FCW is engineered to deliver consistent, high-quality welds for demanding applications. This rutile-type, gas-shielded flux cored wire ensures optimal performance with 100% CO₂ shielding gas, producing low fumes, minimal spatter, and smooth welds with radiographic quality. Its easy slag removal and all-position welding capability make it a reliable choice for various industrial uses.

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Built for Seamless, High-Quality Welds

Rutile-type gas shielded flux cored wire

Rutile-type gas shielded flux cored wire

Designed for optimum performance with 100% CO₂ shielding gas

Designed for optimum performance with 100% CO₂ shielding gas

Low fumes and minimal spatter for cleaner work environments

Low fumes and minimal spatter for cleaner work environments

All-position welding capability for versatile applications

All-position welding capability for versatile applications

Easy slag removal with weld metal free of inclusions and porosity

Easy slag removal with weld metal free of inclusions and porosity

Radiographic quality welds for superior structural integrity

Radiographic quality welds for superior structural integrity

Versatile Solutions Across Heavy-Duty Industries

Welding C-Mn steel with tensile strength up to 550 N/mm²
Welding C-Mn steel with tensile strength up to 550 N/mm²

Chemical plant machinery, ship hulls, and structural steel fabrication
Chemical plant machinery, ship hulls, and structural steel fabrication

Bridges, towers, cranes, and shipbuilding
Bridges, towers, cranes, and shipbuilding

Construction equipment, farm machinery, and rolling stock
Construction equipment, farm machinery, and rolling stock

Joining steels conforming to ASTM SA 36/36M; Grade A/B/C/D of SA 283/283M and SA 414/414M
Joining steels conforming to ASTM SA 36/36M; Grade A/B/C/D of SA 283/283M and SA 414/414M

Packaging Data

Vacuum Pack: 15 kg wire layer wound on plastic spool

Vacuum Pack: 15 kg wire layer wound on plastic spool

Drum Packing: Available in 100 kg and 250 kg options

Drum Packing: Available in 100 kg and 250 kg options

Welding Parameters

Diameter (mm) Flat & Horizontal (Current/Volt) Vertical Up (Current/Volt) Overhead (Current/Volt)
1.20 150 - 250 A / 24 - 30 V 100 - 200 A / 20 - 26 V 120 - 200 A / 22 - 30 V
1.60 180 - 300 A / 24 - 32 V 120 - 220 A / 20 - 26 V 150 - 250 A / 22 - 32 V

Shielding Gas: 100% CO₂, Flow rate 15-25 LPM

Chemical Composition of Weld Metal (%):

Element Component Specification
Carbon (C) 0.06 0.12
Manganese (Mn) 1.20 1.75
Silicon (Si) 0.40 0.90
Sulfur (S) 0.010 0.030
Phosphorus (P) 0.015 0.030
Chromium (Cr) 0.020 0.20
Nickel (Ni) 0.015 0.50
Molybdenum (Mo) 0.010 0.30
Vanadium (V) 0.010 0.08
Copper (Cu) 0.010 0.35

Mechanical Properties of Weld Metal

Condition UTS (N/mm²) YS (N/mm²) Elongation (%) CVN Impact at -20°C (J)
Typical (As welded) 550 460 27 60
Specification 490 - 670 390 Min 22 Min 27 Min

Welding Positions: F, H, V-UP, OH.

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